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Infrastructure

  • 1

    Design Engineering & Product Development

  • 2

    Moulding

    • Hand Molding by Continuous Sand Mixer
    • Molding Process: Molding By 2-Part Phenolic Resin sand and Continuous Sand mixer
    • Sand Mixer Capacity: 20 Ton/Hr (FMS, UK Make) (Qty : 2 Nos.)
    • Compaction Table: Suitable to handle 7 ft x 7 ft Mold Box (Qty : 2 Nos.)
    • Roller Track Available to Handle Mold box post molding and pre molding.
    • Core making Process: 2 Part Phenolic Resin Process
    • Mould Handling with 30 Ton (2 Nos.), 15 Ton (2 Nos.), 10 Ton (2 Nos.), 5 Ton (3 Nos.) Overhead Crane
  • 3

    Melting & Pouring

    • Type of Furnace & Capacity Make
    • Induction Melting Dual Trak Furnace 1500 KW Inductotherm
    • Hydraulic Lift type Crucible 3,000 Kg Inductotherm make
    • Hydraulic Lift type Crucible 10,000 Kg Inductotherm make

    Type of Ladle for Metal Handling

    • 1 Ton Tea-Spout Ladle - 1 Qty.
    • 3 Ton Tea-Spout Ladle - 2 Qty.
    • 7 Ton Tea-Spout Ladle - 1 Qty.
    • 10 Ton Tea-Spout Ladle - 1 Qty.
  • 4

    Knockout And Fattling

    • 2200 mm x 2500 mm - 40HP Shake out Machine
    • 10 Tons/ Hour Sand Reclamation Plant (Fully Automatic with Sensor & PLC Control)
    • Job Handling by Crane 10 Ton - 2 Nos.
    • Pneumatic Chisel 2 Nos.
    • Swing Grinder 16” - 7 Nos.
    • Portable Flexible Shaft Grinder 1.5 HP - 7 Nos.
    • Heat Treatment Furnace (12 Ft x 10 Ft x 6 Ft - Oil Fired) - 1 Nos
    • Shot Blasting Machine with 6’ Rotary Table
    • Shot Blasting Room with Shot blasting Pot
  • 5

    Machining Facility

    • Horizontal CNC Boring and Milling Machine with 60 ATC and BBT-50 Spindle
    • Horizontal Machine Center with 60 ATC and BT-50 Spindle
    • Horizontal Machine Center with 60 ATC and SK-50 Spindle
    • Vertical Machining Center with 20 ATC and BT-50 Spindle
  • 6

    Testing & Quality Analysis

    • Chemical Testing - element spectrometers
    • Mechanical Testing - Universal Testing Machine (UTM), Impact analyzer with subzero bath, Fatigue and fracture testing
    • Optical Testing - Carl Zeiss Metallurgical microscope with image analyzer.
    • Dimensional Testing - CMM with scanning probe, Contour profile tracer and Height gauges.
  • 7

    Packaging

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